Volectronics manufactures Custom LED Light Bar PCB for Display & Lighting, delivering panelized LED circuit boards engineered for high-brightness lighting and display applications. From a 7-LED light bar to complex multi-segment panels, each board features a custom LED pad layout, high-current copper traces, and efficient thermal management to keep LEDs running cool, bright, and reliable over a long service life.
Specifications(Table)
| Item | Typical Value |
|---|---|
| Construction | Single / Double-sided LED light bar PCB |
| Base Material | Aluminum base / FR4 (per application) |
| Copper Thickness | 1–4 oz (high current) |
| LED Pads | Custom pad layout (per LED count) |
| Min Trace/Space | 6/6–4/4 mil |
| Min Hole Size | 0.3 mm mechanical |
| Operating Temp. | −40 ~ +150°C (aluminum base) |
| Thermal Conductivity | 1–9 W/m·K (aluminum base) |
| Surface Finish | HASL / ENIG / OSP |
| Solder Mask | White (reflective) / Black |
| Board Form | Panelized multi-unit (V-cut/route) |
| UL Rating | UL 94V-0 |
Custom LED Layout
Every LED Light Bar PCB is designed around your specific LED count, series/parallel configuration, and package type — supporting SMD, COB, and high-power LED modules. Precise pad etching and tight trace tolerances ensure accurate component placement, consistent brightness, and high SMT assembly yield across the entire panel.
Efficient Thermal Management
For high-power applications, we offer an aluminum-base version with a thermally conductive dielectric layer (1–9 W/m·K) that rapidly conducts heat away from the LED junctions. This lowers junction temperature, reduces light output degradation, and significantly extends LED lifetime — a critical factor for display backlighting and high-brightness lighting fixtures.
High-Current Capability
Thick copper (1–4 oz) and wide power traces handle the drive current required by high-power LEDs, minimizing I²R self-heating and voltage drop along the light bar. The result is stable brightness and reliable operation even at full power.
Panelized Production
Boards are manufactured as multi-unit panels with V-cut or routing for efficient SMT assembly and easy depaneling. A white reflective solder mask maximizes light extraction, while a black mask option supports thermal dissipation. Each panel is rated UL 94V-0 for safety compliance.
Typical Applications
- Display backlighting
- LED panel and light bar fixtures
- High-brightness lighting modules
- Automotive and signage lighting
Volectronics delivers reliable, high-brightness Custom LED Light Bar PCB solutions for display and lighting applications. Contact us for a custom quote on your LED board design.
